Voltage drop refers to the reduction in electrical voltage as current flows through a conductor due to resistance. This can result in an inadequate power supply. 

Identifying voltage drops as a potential cause of electrical problems is important for maintaining system efficiency. This article examines how voltage drop affects your electrical system and offers effective strategies for addressing this issue.

Common Signs of Voltage Drop Issues

Voltage drop can affect your system’s efficiency and safety. Here are key signs that it may be necessary to evaluate the voltage drop in your wiring.

  • Dimming lights when large appliances turn on
  • Motors that run slower than expected
  • Appliances that do not perform at full capacity
  • Electronic equipment malfunctions
  • Breakers trip without an apparent overload
  • Warm outlets or switches
  • Inconsistent performance of equipment in different parts of the home

Voltage Drop Basics

Understanding how voltage drops occur can help you determine if they are responsible for your electrical issues. Voltage drops happen as a result of conductor resistance, conductor length, and the current load on the circuit.

In Australia, the maximum acceptable voltage drop percentage for most residential circuits is 5%, as outlined in Section 3, Clause 3.6 of AS/NZS 3000:2018. When the voltage drop exceeds this threshold, it may signal potential problems. 

The relationship between wire gauge, length, and voltage drop is crucial. For instance, smaller size wires and longer cable runs increase resistance, leading to a higher voltage drop. To address these concerns, a voltage drop calculator can be a valuable tool for assessing the extent of this issue in your wiring. 

How to Calculate Voltage Drop

Calculating voltage drop involves a straightforward formula that helps you understand how much voltage is lost in a circuit. The basic formula is:

Single-Phase, Two-Wire Supply System

For a single-phase circuit, the impedance of the active and neutral conductors is taken into account. As these conductors are of the same material and generally the same size, the voltage drop on the circuit is twice what it would be for a single cable.

 V_{dI} = \frac{I \cdot L \cdot (2Z_c)}{1000}

Three-phase, Three-Wire or Four-Wire Supply System

For a balanced three-phase circuit, no current is flowing in the neutral conductor and at any given instant, the current flowing in one active conductor will be balanced by the currents flowing in the other active conductors. The voltage drop per phase to neutral is the voltage drop in one cable, and the voltage drop between phases is, therefore:

 V_{d3} = \frac{I \cdot L \cdot (\sqrt{3}Z_c)}{1000}

  • Zc = impedance of the cable, in ohms

                = ⎷(R2c + X2c)

Where:

  • Rc = cable resistance, in ohms; a function of the material, size, and temperature of the conductors
  • X2c = cable reactance, in ohms; a function of the conductor shape and cable spacing

                 = 0, for direct current conditions

Testing for Voltage Drop at Home

Calculating voltage drop helps identify areas where electrical power is lost. If you have the experience, you can test the issue on your own. If not, you can call an expert to assist you.

If you decide to test the circuit, make sure to wear proper safety gear and follow these steps carefully:

  1. Select Testing Locations: Start at the service panel, then check outlets and equipment that experience performance issues.
  2. Measure Voltage: Use the multimeter to measure the voltage at each location while the circuit is under load.
  3. Calculate Voltage Drop: You can assess any voltage drop by comparing the readings from the service panel against the outlets.

Document your findings for future reference. If the readings indicate a voltage drop exceeding the 5% acceptable limit, it suggests a wiring or load issue. If you encounter significant discrepancies or are unsure about the results, stop the test and call a professional to avoid any safety risks.

Solutions to Voltage Drop Problems

Voltage drop can affect appliance performance and overall safety. The following solutions can help reduce or eliminate voltage drop issues in residential installations:

  • Use a voltage drop calculator. This tool provides accurate measurements to help determine which solution will reduce voltage drop most effectively.
  • Increase the wire gauge size. Thicker wires have lower resistance and help maintain voltage levels across longer distances.
  • Reduce the circuit length. Shorter wiring runs reduce resistance and improve performance.
  • Balance loads across multiple circuits. Even the distribution of electrical demand prevents overload on individual circuits.
  • Install dedicated circuits for high-demand appliances. Appliances like ovens, air conditioners, and hot water systems require stable voltage.
    Add additional circuits if needed. This prevents overloading existing circuits.
  • Upgrade your electrical service. Especially helpful in older homes that may not meet modern power demands.

Upgrading your electrical service can alleviate voltage drop issues, especially in older homes. When evaluating solutions, consider the costs associated with each option. While some homeowners may opt for DIY solutions, consulting a professional electrician is recommended for complex upgrades to ensure safety standards are met.

The best thing that you can do is to use a voltage drop calculator. It can help assess the effectiveness of these solutions by providing precise measurements of potential voltage drop reductions.

Calculate Voltage Drop Accurately with Cable Hero

Identifying voltage drop issues early helps maintain electrical safety, reduce operational costs, and extend equipment lifespan. Whether you’re increasing wire size, optimising circuit layout, or seeking professional guidance, accurate calculation is the first step.

CableHero’s voltage drop calculator lets you input wire gauge, current, and circuit length to precisely assess drop values and maintain compliance with regulatory standards. In addition, CableHero uses the most accurate method for calculating voltage drop/rise by using the voltage drop from the cable operating temperature and power factor.

Ready to improve your system’s efficiency? Contact us today to learn more about our digital tools for cable sizing and voltage drop analysis. 

Frequently Asked Questions (FAQs)

If you want to know more about voltage drop, here are additional information:

How can I identify which circuits in my home are experiencing voltage drops?

Use a multimeter to measure the voltage at different points in the circuit while it is under load. Start at the service panel and then check various outlets and appliances. A significant difference in voltage readings between the service panel and the outlet indicates a voltage drop in that circuit.

What are the long-term effects of ignoring voltage drop issues?

Ignoring voltage drop can cause long-term problems like lower device efficiency, higher energy bills, and damaged appliances. It can also make motors overheat, wear out faster, and stop working properly.

 V_{dI} = \frac{I \cdot L \cdot (2Z_c)}{1000}